6063 Aluminum Alloy Bar Metallographic Preparation

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Hardness Testing

Brinell Hardness Tester

Vickers Hardness Tester

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Brinell Hardness Tester

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Olympus

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Equipment
Cutting

HandyCut-90 Manual Cutting Machine

SmartCut-10/100 Manual and automatic cutting machine

PreciseCut-10/100 Precision cutting and grinding machine

ExactCut-10/20 Precision cutting machine

CDS-5J Low-speed precision cutting machine

CGS-5J High speed precision cutting machine

Mounting

Penetration-60 Fully Automatic Double Station Hot Mounting Machine

Penetration-30 Fully Automatic Single Station Hot Mounting Machine

MSQ-30 Manual sample Hot Mounting Machine

VacFill-9 Multi-stations Vacuum Cold Mounting Machine

TECHNOMAT Vacuum Pressure Cooker

Grinding & Polishing

Rigider-8立式大容量自动磨抛机

Smoonthneer-6 Metallography Automatic Grinding & Polishing in-one Machine

FlatBase30/60+FlatHead-100 Automatic Grinding & Polishing Machine

FlatBase30+FlatHead-10 Manual Grinding&Polishing Machine with Single Disc

FlatBase60+FlatHead-10/10×2 Double disc Manual Grinding&Polishing Machine

GDJ-2P Electrolytic Polishing and Corrosion Tester

Microscopic Analysis

MF-DS Advanced Trinocular Inverted Metallographic Microscope

MTF-300 Advanced Upright Metallography Microscope

MTF12-QBD Upright Metallography Microscope

Genuine Dedicated Metallographic Analysis and Rating system
Consumables
Cutting Consumables

Alumina/Silicon Carbide Cutting Disc Introduction

Diamond Precision Cutting Disc Introduction

Cutting cooling lubricant Introduction

Mounting Consumables

Hot Mounting Resins Introduction-Excellent liquidity

Cold Mounting Resin Set

Dedicated Mold of Cold Mounting

Mounting Samples Auxiliary Clamp

Mounting Release Agent

Grinding & Polishing Consumables

GD Magnetic Grinding Disc Introduction

Metallography dedicated sandpaper/Spectrum Abrasive Belt

Adhesive polishing cloth

Diamond single/polycrystalline suspension

Oxide Suspension Polishing Liquid

Diamond Grinding Paste

Polishing Lubricating Cooling Liquid

Polishing Micro Powder Series

Magnetic Conversion Device

Miscellaneous Consumables

Chemical Reagents

Microscopy Miscellaneous

Microscopic Applanation Instrument

Decorative Storage
Samples and training
- Sample preparation and analysis commissioned
- Metallographic sample preparation personnel training
Manual of sample preparation
- Common material preparation methods
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Customer Cases

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Truer can test and verify different sample preparation solutions for customers for different materials in a short period of time, ensuring that customers can quickly obtain ideal sample preparation results with repeatability.

材料背景
图与分析
解决方案
联系专家

Material background

6063 aluminum alloy is a heat-treatable aluminum alloy belonging to the aluminum-magnesium-silicon series. The chemical composition of 6063 aluminum alloy is 0.2-0.6% silicon, 0.45-0.9% magnesium, and the maximum limit of iron is 0.35% in GB/T5237-93 standard. The remaining impurity elements (Cu, Mn, Zr, Cr, etc.) are all less than 0.1%. This composition range is very wide, and it still has a lot of room for selection.
Difficulty in sample preparation: Removal of scratches and stains on aluminum alloy

The goal of customer: Remove scratches and check the appearance.
Samples Solve the stain and scratch problems in current sample preparation (Pictures provided by customers)

Graphs and Analysis

*The above pictures may not be reproduced without permission, otherwise legal liability will be pursued.

Solution

Cutting:

Aluminum alloy has low hardness and is easy to deform. When cutting, the cutting speed and feed rate of the cutting blade should be reduced. Use silicon carbide cutting blade for cutting.

Silicon carbide resin cutting disc

Mounting:

MC003 Vacuum-free Clear Cold Mounting Kit Samples after mounting

Grinding & Polishing：

No	The step of grinding & polishing	Coarse Grinding	Fine Grinding	Diamond Coarse Polishing	Diamond Fine Polishing	Diamond Final Polishing/Oxide polishing
1	Surface	SiC sandpaper	SiC sandpaper	PCY Wool fabric	PCV red short velvet	PCX Neoprene
2	Abrasive Granularity	400#	800#、1200#、4000#	3μm	1μm	0.04μm
3	Polishing/Lubricant	water	water	DS001 High performance polycrystalline diamond suspension	DS001 High performance polycrystalline diamond suspension	SiS001-JP Silicon dioxide polishing liquid
4	Pressure	30N	25N	25N	20N	15N
5	Rotation Speed	300	300	150	150	150
6	Time/min.	1	2	3~5	2~3	2~5

联系专家

Customized service is provided for your material and demands

Truer has experience engineers in technology service and experts who has abundant sample preparation skills and can provide the customized service to you.We will provide the professional preparation skill and operating proposals also can install and debug on-site.Warranty is one year for the equipment and lifetime maintenance.The technical support online and skills training can be provided annual.

浏览案例

400-099-7576
021-34386739
021-34320902
13472638080 Clara Xu
Third Floor,NO.299,Songqiu Road,Qingpu District,Shanghai,China

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